VESTA Inc.

DEVELOPMENT OF AUTO ENGINES, PSRU,  AND PROPELLERS FOR EXPERIMENTAL AIRCRAFT.

 
Jason Day
73 Airport Road
Pittstown, NJ 08867
tel.: 908-238-9522
fax: 908-238-9719
e-mail: jasday@earthlink.net

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EXPERIMENTAL PROPELLERS

FEATURES:

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COMPOSITE BLADES (tractor and pusher configurations)

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BLADE LENGTHS (66"-102")

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HUBS: Four Blade, Three Blade, Two Blade

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HYDRAULIC  and Electrical Controllers 

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SILICON CARBIDE LEADING EDGE

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SPINNER ASSEMBLIES  12", 13", 14", 16", AND 20-21"

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BETA Reverse and Full Feathering Capabilities

 

 

 

 
 

 

RT4 SERIES                                                         RT3 SERIES

 

 

 

RT4

WARBIRD PROP

Diameters 89-92"

300-420HP

Hydraulic capable

Electric Beta Reverse

Electric Full Feathering

Silicon Carbide Leading Edges

Carbon Graphite Blades

Dual Bearing Retention

 

 

 

RT3

WARBIRD PROP

Diameters 89-92"

250-370HP

Hydraulic capable

Electric Beta Reverse

Electric Full Feathering

Silicon Carbide Leading Edges

Carbon Graphite Blades

Dual Bearing Retention

 

 
   

LT4 SERIES                                          HT4 SERIES

LT4

WARBIRD PROP

Diameters 83"

160-300HP

Hydraulic capable

Electric Beta Reverse

Electric Full Feathering

Silicon Carbide Leading Edges

Carbon Graphite Blades

Dual Bearing Retention

 

HT4

Diameters 86"-102"

400-600HP

Hydraulic capable

Electric with Beta Reverse

Electric with Full Feathering

Silicon Carbide Leading Edges

Carbon Graphite Blades

Dual Bearing Retention

 

 VT3 SERIES                                                    VT3 SERIES         VT3 SERIES                         

VT3

Diameters 68"-92"

240-370HP

Hydraulic capable

Electric with Beta Reverse

Electric with Full Feathering

Silicon Carbide Leading Edges

Carbon Graphite Blades

Dual Bearing Retention

 

 

VT2 SERIES                                           VT2 SERIES              RT2 SERIES

VT2

Diameters 68"-84"

240-370HP

Hydraulic capable

Electric with Beta Reverse

Electric with Full Feathering

Silicon Carbide Leading Edges

Carbon Graphite Blades

Dual Bearing Retention

 

 

 

VP3 SERIES   (pusher)                                GP3 SERIES (pusher)

 

VP3

Diameters 66"-82"

240-420HP

Hydraulic capable

Electric with Beta Reverse

Electric with Full Feathering

Silicon Carbide Leading Edges

Carbon Graphite Blades

Dual Bearing Retention

 

GP3

Diameters 66"-70"

150-240HP

Hydraulic capable

Electric with Beta Reverse

Electric with Full Feathering

Silicon Carbide Leading Edges

Carbon Graphite Blades

Dual Bearing Retention

 

 

 

VP4 SERIES   (pusher)                                    VP4 SERIES   (pusher)

 

VP4

Diameters 66"-82"

240-420HP

Hydraulic capable

Electric with Beta Reverse

Electric with Full Feathering

Silicon Carbide Leading Edges

Carbon Graphite Blades

Dual Bearing Retention

 

 

GT3 SERIES                                             GT2 SERIES

GT3

Diameters 66"-78"

180-260HP

Hydraulic capable

Electric with Beta Reverse

Electric with Full Feathering

Silicon Carbide Leading Edges

Carbon Graphite Blades

Dual Bearing Retention

 

GT2

Diameters 66"-78"

180-260HP

Hydraulic capable

Electric with Beta Reverse

Electric with Full Feathering

Silicon Carbide Leading Edges

Carbon Graphite Blades

Dual Bearing Retention

 

 

 

CUSTOMS PROPELLERS

Vesta is capable of designing and producing custom propellers to Unique specification. 

     

 

 

WARRANTEE/DISCLAIMER : 

 PROPELLERS not certified by the FAA.     Classified as EXPERIMENTAL Use only.  

 

EXPERIMENTAL PROPELLERS:   

The Vesta propeller is constructed out of a combination of  Carbon Graphite Uni, S-glass, and E-glass cross weave,  with high temperature epoxy.  The epoxy is capable of continuous temperature of 200 F degrees and the core is a solid structural fill.  The blades have silicon carbide leading edges and are available in diameters of 60”-102” (tractor and pusher configuration).  The hubs machined out of 2024 aluminum billet and are articulating with either constant speed hydraulic or electric with options for full feathering, beta reverse, and constant speed.

 
Other prop info:
 
Concerning performance and aerobatics: The blades are very efficient and are able to make default pitch in fine or coarse pitch. Performance will be best determined by choosing the best prop diameter and hub for the application. I would offer the following note worthy structural information.
 
1. Vesta has a dual bearing retention mechanism. In the Vesta hub, there is a 56k psi taper roller bearing as the main thrust bearing and a 50k psi trust bearing on the other side of the shelf preloaded together. Other manufacturers have a single row of ball bearings with a plastic thrust shim (1k psi) on the other side preloaded to hold the prop in place. Basically with the plastic shims, the blade rely entirely on centrifugal force to "seat" the bearings. In low RPM and perhaps other aerobatic maneuvers, the centrifugal force is less and the blade has the potential to "rock" and loosen up. Because of the dual bearing configuration on the Vesta hub, centrifugal force is not required for seating the bearing. This is a very strong mechanism to resist torsional vibrations, power pulse, and other unknown resonance.
 
2. The Vesta blade is probably stronger than most. Compared to hollow cores, foam cores, and Q cell cores used by other manufacturers. The Vesta core is solid structural composite 35k psi compression. Also you probably will not find another blades with more fabric in the construction. Vesta uses up to 32 layers of carbon graphite uni through the length of the blade. The diameter of the VT blade is 3.375" at the root. For Aerobatic applications additional Carbon Graphite can be used.
 
3. The propeller is designed for the builder to be able to perform his own maintenance, and the blades are field repairable.. The prop comes apart easily with common tools, there are few moving parts, and the builder is able to perform their annual inspections in the field. The bearing and blades will probably last the life of the aircraft. The parts that wear are the o-ring seals and the brass sliders that slide on the ferrule cam pins. These parts are very low cost ($10-$30) and can be ordered from Vesta.
 
4. The silicon carbide material used on the leading edge was a material invented to coat the inside of steel railroad cars from the erosion of gravel. Water, dust, and insects are not a problem. In the event of a "rock strike", the builder repairs his own blade with same silicon carbide material by drilling, filling, and sanding. Because of the "field repairable" feature of the silicon carbide material, Vesta has discontinue the Nickel leading edges. (which was expensive and had to be returned to the factory when damaged)
 
5. The retention system on the blades is like no other. First each of the 30 layers of Carbon Graphite are woven into aluminum rings at the base of the blade. The blade is then cast into a steel ferrule which is serrated on the inside and forms a "baseball bat" type shape at the end of the blade. Then 8 steel pins are drilled and set through the steel ferule, the aluminum rings, and uni into the solid core. In addition there is a 3/4" grade 12.9 bolt cast into the center of the blade with a nut on the end that is threaded into the steel ferrule. The end result is that the retention system is designed to hold 100,000lbs. and is tested to 80,000 lbs. The FAA would require Vesta to demonstrate twice the actual centrifugal force used in flight if certification was desired. The typical centrifugal load at 2700RPM is about 20,000 lbs.

 

 

 

OPTIONS:

ELECTRIC KIT BASE SYSTEM IN-FLIGHT ADJUSTABLE                    

BETA REVERSE  OR   FULL FEATHERING                                                                                                                     

ELECTRIC CONSTANT SPEED (IN DEVELOPMENT)                                                            

CONSTANT SPEED HYDRAULIC GOVERNOR                                   

        

    

 

PLYWOOD PROPELLER CRATES       

 

Copyright © 2001-2004 Vesta Inc  -  General Information: jasday@earthlink.net
Last modified: December 07, 2008